Industrial fabrication is a delicate process that requires expertise to achieve the desired results. That’s why choosing this method must include detailed planning and application for the right reason. So, we want to explain when to consider industrial fabrication, what the process involves, and how you can benefit from it.
In this article, we’ll review the optimal situations for industrial fabrication and how they affect production efficiency. We’ll also explain the importance of an expert team guiding you through these manufacturing processes. Once everything is considered, you’ll decide if it suits your circumstances.
Continue reading to discover when industrial manufacturing is suitable and why!
What Is Industrial Fabrication Used For?
To put it simply, industrial fabrication is a term used to describe the process of manipulating raw materials to create structures and machines. It focuses on crafting components that would be part of a whole working system.
Furthermore, it includes the process of cutting, bending, and assembling different types of metal. The most common materials used are steel, aluminum, copper, brass, and nickel.
Moreover, industrial fabrication includes several crucial steps during its process. Some of them include the following:
Since these separate parts ensure the whole machinery or building works efficiently, you should always rely on an expert team with experience.
So, if you’re looking for industrial fabrication services, Craftsmen Industries takes pride in our dedication to satisfy our clients. With our AS9100D and ISO 9001:2015 Certifications, you know you’ll be getting your money worthwhile.
These services can be implemented in various market segments depending on your needs. Regardless of your business, whether it's a non-profit organization, corporation, or government, you can rely on the Craftsmen team for custom and production projects.
When to Consider Industrial Fabrication
So, when should one contemplate industrial fabrication? Since this process is mostly done on sight, there are several projects it’s suitable for.
The ones that may interest you the most are the following:
- Automotive industries
- Military and defense
- Construction industry
- Medical and pharmaceutical industries
- Energy generation
- Water treatments
The automotive industry depends on premium metal materials that can withstand outdoor effects. Thus, the luxurious designs we have today wouldn’t be possible if it wasn’t for industrial fabrication. While the fabrication process made the automotive industry possible, it also gained fame.
The body and framework are the most noticeable places where industrial fabrication is used. Since they are stamped metal, this process is the base of each moving vehicle you see on the streets today.
For a long time, the frames and bodies of cars relied solely on steel for their structure. But in today’s age, we’ve noticed a rapid rise in the popularity of aluminum due to its weight reduction and cost-efficiency.
Furthermore, industrial fabrication allows many customization options suitable for almost any vehicle. With it, you can give a personal touch to the design while also ensuring its quality and safety. Whether you’re planning a full body rehaul or slight modifications, industrial fabrication ensures you get the best possible result.
This process also comes in handy in car restoration. While many vintage vehicles lack the necessary parts, you can easily replicate them with fabrication.
The second industry that’s highly dependent on the fabrication process is aerospace. The components made for such use must be of the highest quality to ensure safety and reliability.
When using fabrication for such reasons, you should always turn to a professional fabrication service. Remember that this industry requires a complex structure with high tolerance and durability to withstand even the harshest conditions.
The most common materials used in aerospace are aluminum, stainless and carbon steel, and titanium. But other specialty metals and alloys are also incorporated into the structure to ensure its tolerance.
As for the parts crafted during the fabrication process, the most common ones we’ve come across are the following:
- Engine controls
- Relays and switches
- Fuel systems
- Oxygen generation systems
- Pressurization systems
Military and Defense
Industrial fabrication is essential for military and defense purposes. Like aerospace fabrication, strict guidelines must be followed during the process to ensure safety and durability. Defense contractors and government entities often issue such requirements, so it’s best to rely on a professional service to ensure the structure complies with them.
When it comes to military fabrication, the process most often includes creating parts and components for offensive weaponry, high-tolerance shelters, and armored vehicles. These units require preciseness to function properly in high-efficiency situations.
Remember that the military has a need for different types of structures. While the soldiers require barracks where they can rest, field hospitals have been used to save hundreds of lives. Industrial fabrication ensures these structures can withstand harsh weather conditions and protect those who serve from enemy forces.
As for the weaponry, many small details go into the finished product. The fabrication process ensures high-quality weapon systems, including larger components like barrels and smaller components like triggers and firing pins.
Lastly, this process allows customizable armor options for every type of military vehicle due to its superior strength and durability.
Another industry that can’t survive without industrial fabrication is construction. If your business is part of this niche, you must understand how important construction integrity is.
The fabrication process adds additional strength to the architecture and framework of various buildings. It also bolsters different structural systems, such as frames, roofs, and truss systems.
So, whether you’re planning on building a residential building, hospital, or high-rise building, always consult with a professional service to ensure their safety.
The most common parts fabricated for this industry are the following:
- Metal sheets
- Steel ladders
- Steel beams
- Reinforcing bars
- Nuts, bolts, and screws
- Metal tubing
- Doors and windows
Thanks to technological advancements, you can determine each part's correct size and shape before the fabrication process. This ensures that everything will work flawlessly together during the end results.
Medical and Pharmaceutical industries
Due to the many customization options industrial fabrication offers, it's quite beneficial for the medical industry.
Alongside its durability and cost-efficiency, consulting a professional fabrication service can help you reach new patients and provide better care for existing ones. Since the medical field deals with complex treatments and procedures, the fabrication’s preciseness plays the biggest role in the process.
Many medical facilities require custom-made products crafted to meet the exact specifications needed. This way, they can get the desired item without missing any features or compromising functionality.
Sometimes, the medical industry saves costs by investing in the exact product parts they need instead of getting pre-made equipment with unnecessary parts.
The functionality of medical equipment is also of utmost importance. Since these pieces of equipment will be used to treat real people with real medical problems, they are expected to be long–lasting and durable. Any malfunction or breakdown can affect the patient’s treatment and care.
Regarding movable equipment, such as hospital beds, they must be made from reliable materials like steel or aluminum to remain reliable throughout their use.
The most common medical equipment made with fabrication includes:
- Ultrasound machines
- Nuclear medicine cabinets
- Medical imaging
- Image reconstruction systems
- Ablation system
Industrial fabrication is also often present in the energy sector. Since it’s responsible for supplying our homes, industries, and many other systems with power, it’s frequently evolving to keep up with modern times. Hence, industrial fabrication can help ensure there’s a consistent production and distribution of energy.
The way the fabrication process aids the energy sector is by enhancing the metal properties in its equipment. By producing high-quality structures and components, it can easily meet the complex demands of this industry.
Furthermore, with all the technological advancements, it helps this sector keep up with modern society's needs while also ensuring its progress and flawless performance.
Fabricated products can withstand energy generation, transmission, and storage. This further enhances the longevity and durability of these systems. The flexible sizes, shapes, and designs ensure each piece fits into the infrastructure. With its precision and quality control, failures and downtime are minimized.
Lastly, since the energy sector often deals with hazardous materials, industrial fabrication ensures all the parts meet the highest safety standards. These structures can withstand harsh weather conditions and seismic activity, as well as any other risk factors.
Industrial fabrication is beneficial if you’re in the water treatment sector. Clean drinking water is the basic fundamental of any society.
That’s why this industry has to provide premium quality services to ensure the safety of water consumption. Like many industries we’ve already mentioned, these facilities must follow strict rules and guidelines.
Since this industry uses equipment that’s meant to hold large volumes of water, there’s no better way to ensure their durability than industrial fabrication. This is due to its proficiency and accuracy when welding stainless steel or aluminum metal sheets that hold the water inside.
Furthermore, the process includes accurately evaluating the structure’s strength and integrity to avoid any issues.
Besides the longevity, the fabrication’s customization options ensure all the pieces fit together. Therefore, you can create custom-designed water tanks based on your needs and requirements. You’ll also ensure the whole water-treatment system works flawlessly and without any issues.
The most common parts fabricated for this industry are:
- Frames and skids
- Catwalks and railing
- Water tanks and their internal components
- Clarifier components
After discovering when to consider industrial fabrication, remember that this process is suitable for both complex and personal projects.
Whether you’re part of the automotive, construction, medical, or energy industry, Craftsmen Industries can create a suitable product for you. With an expert team on our side, there’s no need for contemplation.
All you need to do is decide on a project, plan it out, and contact us to deliver you the best possible results.
So, if you ever need industrial fabrication services, don’t hesitate to call Craftsmen Industries!